Technical Review: AirTAC ACE40X80S Compact Cylinder - Selection Guide & Specs

Overview

The AirTAC ACE40X80S compact cylinder addresses the critical industrial challenge of space-constrained automation applications where traditional pneumatic cylinders simply won't fit. This double-acting, magnet-equipped cylinder provides reliable linear motion in tight spaces while offering position feedback capabilities for advanced automation control systems.

Technical Analysis

The ACE40X80S represents the latest in compact cylinder technology, featuring a 40mm bore diameter with 80mm stroke length. The internal thread piston rod design allows for easy integration with various mechanical components, while the integrated magnet enables position sensing for precise motion control applications.

Specification Value Description
Bore Size 40mm Standard compact cylinder diameter
Stroke Length 80mm Extended reach for compact applications
Operating Pressure 0.15-1.0 MPa (22-145 psi) Wide pressure range for various applications
Proof Pressure 1.5 MPa (215 psi) Safety margin for pressure spikes
Temperature Range -20°C to 80°C Suitable for most industrial environments
Speed Range 50-500 mm/s Optimized for double-acting operation
Rod Thread Internal (Female) PT thread type for secure connections
Magnet Type Integrated Reed Switch Position sensing capability
Material Aluminum Alloy Lightweight and corrosion resistant
Seals NBR Standard Reliable sealing for pneumatic applications

Buying Considerations

When selecting the AirTAC ACE40X80S compact cylinder for your application, consider these critical factors:

Bore Size Selection: The 40mm bore provides approximately 1256 mm² of effective area, generating up to 1256N of force at 1.0 MPa pressure. For applications requiring different force outputs, consider the complete ACE Series range with bore sizes from 12mm to 125mm.

Stroke Length Requirements: The 80mm stroke offers extended reach while maintaining compact dimensions. Ensure your application has sufficient clearance for the extended length during operation.

Mounting Configuration: Compact cylinders typically offer multiple mounting options including flange, foot, and trunnion mounts. Verify your machine's mounting interface compatibility.

Magnet Integration: The built-in magnet enables position feedback when paired with compatible pneumatic sensors, essential for automated positioning applications.

Pressure Requirements: Ensure your air supply system can maintain the required 0.15-1.0 MPa operating range consistently for optimal performance.

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Frequently Asked Questions

Q: What is the maximum force output of the ACE40X80S cylinder?
A: At maximum operating pressure of 1.0 MPa, the 40mm bore cylinder generates approximately 1256N of force. This calculation is based on the formula: Force = Pressure × Area (π × (20mm)²).

Q: Can the magnet be used with standard proximity sensors?
A: Yes, the integrated magnet is designed to work with standard reed switch sensors commonly used in pneumatic automation systems. Always verify sensor compatibility with your specific control system.

Q: What maintenance is required for this compact cylinder?
A: The ACE40X80S requires minimal maintenance. Regular lubrication of the air supply and periodic inspection of seals are recommended. The aluminum construction provides excellent corrosion resistance, reducing maintenance frequency in harsh environments.

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